Advanced Technology, Prestigious Brand, Creative Type, Energy Conservation, High Efficiency, Better Homogeneity
★Introduction: The ZSH series double helix cone-shape mixer equipment has the honor to receive gold medal of quality product in the creation competition of the national “Spark Cup” award. The quality of the product has been approved by the State Bureau of Technological Supervision in the unified spot-check examination, with the certificate of the country quality monitoring as 048 N098019. Evaluated by the General Machinery Station of Shanghai Supervision Center of Mechanical and Electrical Products, every technique data has been met with the requirements of standard design. The product testing has been qualified and the product is issued the certification of WJ98119 by Shanghai General Machinery Station of Quality Supervision and Testing, and also has been listed as supervised product by the original Ministry of Chemical Industry with certificate number of 709. This product will be officially launched in the national level.
★General Introduction: (Kindly reminder: Please click back to homepage to know more about comparison of different equipments and service information)
Welcome to use the newly developed generation of “Kairi” ZSH series double helix cone-shape mixer (new-style mixer). This series, as well as the specific wide open-door tripper, has won five national patents. Since introduced to the market, after practiced by clients, it has gained good reputation from customers from both home and abroad and has been very popular among different industries.
This equipment has unique advantages over other mixer equipments and it is also a great breakthrough in the history of mixer machines in China. It has leading technology and has been recognized in both home and abroad. Its birth marks that “Kairi” has entered a new stage and has monopolized numerous degree in the mixer history as an up-rising star among the mixer industry. This equipment has absorbed the essence of mixer domestically and internationally. It has its own intellectual property of independent innovation with advanced and professional design and producing, independent and innovative development, as well as distinctions of novelty, efficiency and energy conservation. The efficacy of this equipment is as twice as that of single helix mixer, ten times as that of roller horizontal type and several times as that of spiral belt type. It has solved the problems of the easy break of spiral belt, short life span, easily heated, oil leak and difficult maintenance. To conquer the shortages of original horizontal type, such as messy emptying, over residual quantity, dead zone, dead angle, uneven mixing, over floor coverage, high price and narrowed usage space, this kind equipment has been updated into a specific mixing machine applied for powder, particle and liquid with idealized high precision. It has distinctive characters with advanced technology and has become prioritized promoted product among chemical industry.
★ Usage The ZSH series mixing machine has been widely used for mixture among powder, liquid, particle, staple and platy material in the industries of chemical, medicine, pesticide, dye, plastic, rubber, chemical fertilizer ,mine, building material, additive, food, aginomoto, salt, forage and brewing. It will not generate phenomenon like over heating, pressing, squashing to sensitive material, as well as layering and separation to mixed materials with great disparity and size.
★ Distinction This mixing machine has advanced technology, attractive appearance, reasonable design and structure with higher speed, more accuracy, lower power consumption, higher life span and more convenient operation, clearance, maintenance than other types of mixing machines. Part of the cover of the cylinder can be opened in order to clean easily. The distinctive design especially the wide door can facilitate unloading with high speed and no remnant. It has resolved the problem of ejection of compact of the previous rotating disc type which may stop the entrainment material with large remnant, as well as generating shortages like difficult cleaning and dismounting. This series has combined advantages of the like products from both home and abroad with hydrojet equipment. When operated, two dissymmetric helixes with rapidly rotate in a clockwise direction and life the material upward. Meanwhile, they will also revolve along the cylinder wall slowly in order that the material can be flowing at all directions inside the machine to achieve high-degree mixture in short time.
★Operating principle: Schematic diagram of the stirring of material inside the mixing machine 1. The rapid rotating of the double helixes will uplift the material and generate two dissymmetrical spiral material flows alongside the cylinder wall from downward to upward. (Chart I-A). 2. The revolving of the screw caused by the rotating arm can get the material involved to different degree moving with the helix. Part of the material is uplifted and part is thrown away from the screw bolt, in which case, all the material can be mixed totally and thoroughly (Chart II-B). 3. The two flows of material lifted will converge toward the center niche and become one flow moving downward to replenish the bottom space which leads to convective circulation (III-C). Because of the compound movement above, the material can be mix with more balance and precision.
ZSH-A, ZSH-B, ZSH-C have won the national patents respectively: ZL200720076473.5, ZL200720076474.X, ZL200820150799.2 The customized wide open door discharge valve has won national patent: ZL200520046502.4、ZL200730073295.6
The numbers of the licenses of national patents are: 1134337, 1137454, 1207624, 931921, 734409 Warning: be cautious of drop in visit of negotiation and order. Please examine the national patent certificate, trademark and relative original certificate with red seal to prevent deception. Keep pace with the times; upgrade comprehensively; great cost performance; integrity and innovation Our priority is the pursuit of quality; our goal is to satisfy the clients; our responsibility is to create our own brand. Unique technology; perfect performance; patented product; exclusive producing, counterfeiting not allowed
The mixing machine with a volume below 3 cubic meters shall chose A type with better power conservation. In the same condition compared with other products, it’s easier to change the broken component with convenience and low cost as well as obvious promotion of mechanical efficiency. A type and C type is applied with double motors which decrease the power consumption of start up and electrical loadings. It has advantages of high power, low loading, lessen temperature rise and noise, better performance, stable quality and long life span.
Major technical parameters and installation dimension (mm) for the series wide open door double helix cone-shape mixer of ZSH-A
Type
ZSH 0.2
ZSH 0.3
ZSH 0.5
ZSH 1
ZSH 1.5
ZSH 2
ZSH 3
ZSH 4
ZSH 6
ZSH 8
ZSH 10
ZSH 12
ZSH 15
ZSH 20
ZSH 30
Total volume(m3)
0.2
0.3
0.5
1
1.5
2
3
4
6
8
10
12
15
20
30
Production capacity(t/h)
0.2 -0.8
0.3 -1
0.5 1.5
2 -2.5
2 -4
2.5 -5
4 -7.5
5 -10
7 -15
10 -20
12 -20
15 -30
18 -30
20 -40
30 -60
Total power(kw)
2.57
2.57
3.37
4.75
4.75
6.25
8.25
12.5
16.5
20.7
20.7
21.7
25
34
50.5
Rotate speed(r/min)
143
143
143
57
57
57
57
53
53
53
53
53
53
53
53
Revolve speed(r/min)
2
2
2
2
2
2
2
1.6
1.6
1.6
1.3
1.3
1
1
1
Loader factor
0.6
Particle size
20-1000
Mixing uniformity
相對偏差（10min）≤1.5
Net weight(kg)
450
500
600
1200
1350
1500
2100
2520
3150
3600
3950
4150
6500
8000
11600
Overall dimensions(D×H)
889 ×1610
936 ×1670
1142 ×2000
1610 ×2520
1636 ×2800
1970 ×3130
2210 ×3470
2330 ×4530
2620 ×5120
2850 ×5590
3050 ×5920
3100 ×6000
3510 ×6860
3830 ×7500
4320 ×8480
Center distance of supporter (D1)
809
856
1065
1535
1560
1890
2130
2250
2540
2770
2970
3550
3410
3730
4200
Total height(H)
1610
1670
2000
2520
2800
3130
3470
4530
5120
5590
5920
6000
6860
7500
8480
Height of cylinder(H1)
1010
1022
1355
1723
2017
2310
2650
2922
3415
3790
4120
4300
4830
5350
6170
Height from the supporter to the cover of cylinder (H2)
150
215
215
245
245
245
245
400
400
400
400
500
400
400
400
Size of feed port(A)
200
200
200
250
250
300
300
500
500
500
500
500
500
500
500
Size of discharge hole (B)
225
225
225
291
294
294
325
390
390
390
390
390
390
390
390
Number of supporter and aperture (n-d)
4-20
4-20
4-20
4-23
4-23
4-23
4-23
4-25
4-25
4-25
4-25
4-25
4-30
4-30
4-30
With the unique patented structure of wide open door, this equipment has stable and reliable technology with multiple national patents. It has advantages of higher yield, high efficiency, durability, noiseless and low power consumption. It has leading position among the mixing equipment industry.
The ZSH series mixing machine with numerous features with unequal double cantilevers, screw pitch and speed, as well as different pace of rotate and revolve, hydrojet and relative controlling system, make the mixing process with no dead point, dead angle, deposit and deviation. The deviation of relative degree of homogeneity of mixing in 10 minutes (coefficient of variation CV) is <1.5%.
It has innovative structure with dissymmetric cantilever and double helix. The screw shaft is joined with driving head without supporter in the bottom. The revolving relies on the automatic alignment, causing no swing and low noise.
The mixing has high speed and accuracy. The helix is located unequally with one short and one long. The longer one is installed leaning against the drill wall; while the short one is located in the center which expands the mixing coverage and overcome the weak point of central mixing space, leading the material inside the mixing machine in the movements of convection, cut and spread ooze in order to increase mixing efficiency.
The newly developed heavy weight type is especially suited for mixing of bigger weight of powder.
Major technical parameters and installation dimension (mm) for the wide open door double helix cone-shape mixer of ZSH-C
Type
ZSHS-0.3
ZSHS-0.5
ZSHS-1
ZSHS-2
ZSHS-3
Total volume(m3)
0.3
0.5
1
2
3
Production capacity(t/h)
0.3-1
0.5-1.5
2-2.5
2.5-5
4-7.5
Total power(kw)
2.57
3.37
4.55
6.25
9.00
Rotate speed(r/min)
118
118
51
51
51
Revolve speed(r/min)
2
2
2
2
2
Loader factor
0.6
Particle size
20-1000
Mixing uniformity
≤1.5
Net weight(kg)
500
600
1200
1500
2100
Overall dimensions(D×H
936*2020
1142*2375
1610*2910
1970*3500
2210*3900
Center distance of supporter (D1)
856
1065
1535
1890
2130
Total height(H)
2020
2375
2910
3500
3900
Height of cylinder(H1)
1022
1355
1723
2310
2650
Height from the supporter to the cover of cylinder (H2)
215
215
245
245
245
Size of feed port(A)
200
200
250
300
300
Size of discharge hole (B)
225
225
294
294
294
Number of supporter and aperture (n-d)
4-20
4-20
4-23
4-23
4-23
Major technical parameters and installation dimension (mm) for the wide open door double helix cone-shape mixer of ZSH-B
Type
ZSH -0.01
ZSH -0.02
ZSH -0.03
ZSH -0.05
ZSH -0.1
ZSH -0.15
ZSH -0.2
ZSH -0.3
ZSH -0.5
ZSH -1
ZSH -1.5
ZSH -2
ZSH -3
Total volume(m3)
0.01
0.02
0.03
0.05
0.1
0.15
0.2
0.3
0.5
1
1.5
2
3
Production capacity(t/h)
0.01 -0.03
0.02 -0.03
0.02 -0.05
0.03 -0.1
0.06 -0.2
0.15 -0.5
0.2 -0.6
0.3 -0.1
0.5 --1.5
2 -2.5
2 -4.5
2.5 -5
4 -7.5
Total power(kw)
0.37
0.37
0.55
0.75
1.1
1.5
2.2
2.2
3
4
5.5
5.5
7.5
Rotate speed(r/min)
159
130
130
130
130
183
108
118
118
51
51
51
51
Revolve speed(r/min)
3
3
3
3
3
3
3.8
3
3
3
3
3
3
Loader factor
0.6
Particle size
20-1000
Mixing uniformity
Relative deviation （10min）≤1.5
Net weight(kg)
120
120
130
150
200
230
400
500
600
1200
1350
1500
2100
Overall dimensions(D×H)
420 ×900
457 ×980
475 ×970
550 ×1100
670 ×1440
780 ×1700
865 ×1650
936 ×1960
1142 ×2320
1610 ×2740
1700 ×3100
1970 ×3380
2210 ×3740
Center distance of supporter (D1)
370
410
415
490
605
715
805
856
1065
1535
1670
1890
2130
Total height(H)
900
980
970
1100
1440
1700
1650
1960
2320
2740
3100
3380
3740
Height of cylinder(H1)
450
490
540
660
820
930
950
1022
1355
1723
2200
2310
2650
Height from the supporter to the cover of cylinder (H2)
100
100
100
100
140
140
145
215
215
245
245
245
245
Size of feed port(A)
65
65
65
100
120
120
150
200
200
250
300
300
300
Size of discharge hole (B)
100
100
100
100
120
140
200
225
225
294
294
294
325
Number of supporter and aperture (n-d)
4-12
4-12
4-12
4-12
4-14
4-14
4-20
4-20
4-20
4-23
4-23
4-23
4-23
The jacket has such major functions as heating, drying and cooling.
Heating ：
conduction oil, vapor, hot water and electrical heating
This machine is a piece of specialized mixing equipment applied by coating, printing ink, battery and other areas. In particular, unique technologies are adopted for those materials with high viscosity, high density and poor mobility. The scraper prevents the materials from sticking onto the cylinder wall and ensures a higher degree of uniformity for mixing.
According to requirements of clients, we can also customize single or triple helix cone-shape mixing machine in order to solve the difficulty of mixing extreme light and fine material for our clients. Meanwhile, to the ordinary material, the speed and precision of mixing have been obviously promoted and the time of mixing has been reduced to save the energy, which is especially suitable for the mixing of big volume machine. We have received a favorable reception from the users.
We can customize control cabinet for electronic equipment set with interlocking device of rotating and revolving to control the order of start and halt to protect the normal operation of mixing machine, in which case, customers can use it with more reassurance. If necessary, the user can order purchase and add extra payment. (electrical diagrams added)
Welcome national designing institutes and relative companies for cooperation, design, promotion and introduction. Thank you!
