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          混合機 混合機
           
          上海凱日公司專業生產混合設備,二十余年來,一直專門從事混合設備的研究、設計、開發、制造、銷售于一體的專業化創新型企業。使用領域極為廣泛,售后服務完善,率先通過了ISO9001國際質量體系認證,產品銷售網絡遍布全國各地,暢銷國內,并遠銷國外。
          The wide open door double helix cone-shape mixer
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          ZSH series wide open door spiral belt cone-shape mixing machine
          WZ series agravic biax paddle mixing machine
          WLD series horizontal spiral ribbon mixer
          ZSH series revolve cone-shape mixing machine
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            首頁>>English>>Products>>The wide open door double helix cone-shape mixer>>正文  

          The wide open door double helix cone-shape mixer

           

          Advanced Technology, Prestigious Brand, Creative Type, Energy Conservation, High Efficiency, Better Homogeneity













           

          ★Introduction:
             The ZSH series double helix cone-shape mixer equipment has the honor to receive gold medal of quality product in the creation competition of the national “Spark Cup” award. The quality of the product has been approved by the State Bureau of Technological Supervision in the unified spot-check examination, with the certificate of the country quality monitoring as 048 N098019. Evaluated by the General Machinery Station of Shanghai Supervision Center of Mechanical and Electrical Products, every technique data has been met with the requirements of standard design. The product testing has been qualified and the product is issued the certification of WJ98119 by Shanghai General Machinery Station of Quality Supervision and Testing, and also has been listed as supervised product by the original Ministry of Chemical Industry with certificate number of 709. This product will be officially launched in the national level.

          ★General Introduction: (Kindly reminder: Please click back to homepage to know more about comparison of different equipments and service information)

             Welcome to use the newly developed generation of “Kairi” ZSH series double helix cone-shape mixer (new-style mixer). This series, as well as the specific wide open-door tripper, has won five national patents. Since introduced to the market, after practiced by clients, it has gained good reputation from customers from both home and abroad and has been very popular among different industries.

             This equipment has unique advantages over other mixer equipments and it is also a great breakthrough in the history of mixer machines in China. It has leading technology and has been recognized in both home and abroad. Its birth marks that “Kairi” has entered a new stage and has monopolized numerous degree in the mixer history as an up-rising star among the mixer industry.
             This equipment has absorbed the essence of mixer domestically and internationally. It has its own intellectual property of independent innovation with advanced and professional design and producing, independent and innovative development, as well as distinctions of novelty, efficiency and energy conservation. The efficacy of this equipment is as twice as that of single helix mixer, ten times as that of roller horizontal type and several times as that of spiral belt type. It has solved the problems of the easy break of spiral belt, short life span, easily heated, oil leak and difficult maintenance. To conquer the shortages of original horizontal type, such as messy emptying, over residual quantity, dead zone, dead angle, uneven mixing, over floor coverage, high price and narrowed usage space, this kind equipment has been updated into a specific mixing machine applied for powder, particle and liquid with idealized high precision. It has distinctive characters with advanced technology and has become prioritized promoted product among chemical industry.

          ★ Usage
             The ZSH series mixing machine has been widely used for mixture among powder, liquid, particle, staple and platy material in the industries of chemical, medicine, pesticide, dye, plastic, rubber, chemical fertilizer ,mine, building material, additive, food, aginomoto, salt, forage and brewing. It will not generate phenomenon like over heating, pressing, squashing to sensitive material, as well as layering and separation to mixed materials with great disparity and size.

          ★ Distinction
              This mixing machine has advanced technology, attractive appearance, reasonable design and structure with higher speed, more accuracy, lower power consumption, higher life span and more convenient operation, clearance, maintenance than other types of mixing machines. Part of the cover of the cylinder can be opened in order to clean easily. The distinctive design especially the wide door can facilitate unloading with high speed and no remnant. It has resolved the problem of ejection of compact of the previous rotating disc type which may stop the entrainment material with large remnant, as well as generating shortages like difficult cleaning and dismounting. This series has combined advantages of the like products from both home and abroad with hydrojet equipment. When operated, two dissymmetric helixes with rapidly rotate in a clockwise direction and life the material upward. Meanwhile, they will also revolve along the cylinder wall slowly in order that the material can be flowing at all directions inside the machine to achieve high-degree mixture in short time.

          ★Operating principle:
          Schematic diagram of the stirring of material inside the mixing machine
             1. The rapid rotating of the double helixes will uplift the material and generate two dissymmetrical spiral material flows alongside the cylinder wall from downward to upward. (Chart I-A).
             2. The revolving of the screw caused by the rotating arm can get the material involved to different degree moving with the helix. Part of the material is uplifted and part is thrown away from the screw bolt, in which case, all the material can be mixed totally and thoroughly (Chart II-B).
             3. The two flows of material lifted will converge toward the center niche and become one flow moving downward to replenish the bottom space which leads to convective circulation (III-C). Because of the compound movement above, the material can be mix with more balance and precision.

          ZSH-A, ZSH-B, ZSH-C have won the national patents respectively:
             ZL200720076473.5, ZL200720076474.X, ZL200820150799.2
             The customized wide open door discharge valve has won national patent: ZL200520046502.4、ZL200730073295.6

             The numbers of the licenses of national patents are:
          1134337, 1137454, 1207624, 931921, 734409
             Warning: be cautious of drop in visit of negotiation and order. Please examine the national patent certificate, trademark and relative original certificate with red seal to prevent deception.
          Keep pace with the times; upgrade comprehensively; great cost performance; integrity and innovation
          Our priority is the pursuit of quality; our goal is to satisfy the clients; our responsibility is to create our own brand.
             Unique technology; perfect performance; patented product; exclusive producing, counterfeiting not allowed

          The mixing machine with a volume below 3 cubic meters shall chose A type with better power conservation. In the same condition compared with other products, it’s easier to change the broken component with convenience and low cost as well as obvious promotion of mechanical efficiency.
          A type and C type is applied with double motors which decrease the power consumption of start up and electrical loadings. It has advantages of high power, low loading, lessen temperature rise and noise, better performance, stable quality and long life span.

          Major technical parameters and installation dimension (mm) for the series wide open door double helix cone-shape mixer of ZSH-A

          Type

          ZSH
          0.2

          ZSH
          0.3

          ZSH
          0.5

          ZSH
          1

          ZSH
          1.5

          ZSH
          2

          ZSH
          3

          ZSH
          4

          ZSH
          6

          ZSH
          8

          ZSH
          10

          ZSH
          12

          ZSH
          15

          ZSH
          20

          ZSH
          30

          Total volume(m3)

          0.2

          0.3

          0.5

          1

          1.5

          2

          3

          4

          6

          8

          10

          12

          15

          20

          30

          Production capacity(t/h)

          0.2
          -0.8

          0.3
          -1

          0.5
          1.5

          2
          -2.5

          2
          -4

          2.5
          -5

          4
          -7.5

          5
          -10

          7
          -15

          10
          -20

          12
          -20

          15
          -30

          18
          -30

          20
          -40

          30
          -60

          Total power(kw)

          2.57

          2.57

          3.37

          4.75

          4.75

          6.25

          8.25

          12.5

          16.5

          20.7

          20.7

          21.7

          25

          34

          50.5

          Rotate speed(r/min)

          143

          143

          143

          57

          57

          57

          57

          53

          53

          53

          53

          53

          53

          53

          53

          Revolve speed(r/min)

          2

          2

          2

          2

          2

          2

          2

          1.6

          1.6

          1.6

          1.3

          1.3

          1

          1

          1

          Loader factor

          0.6

          Particle size

          20-1000

          Mixing uniformity

          相對偏差(10min)≤1.5

          Net weight(kg)

          450

          500

          600

          1200

          1350

          1500

          2100

          2520

          3150

          3600

          3950

          4150

          6500

          8000

          11600

          Overall dimensions(D×H)

          889
          ×1610

          936
          ×1670

          1142
          ×2000

          1610
          ×2520

          1636
          ×2800

          1970
          ×3130

          2210
          ×3470

          2330
          ×4530

          2620
          ×5120

          2850
          ×5590

          3050
          ×5920

          3100
          ×6000

          3510
          ×6860

          3830
          ×7500

          4320
          ×8480

          Center distance of supporter (D1)

          809

          856

          1065

          1535

          1560

          1890

          2130

          2250

          2540

          2770

          2970

          3550

          3410

          3730

          4200

          Total height(H)

          1610

          1670

          2000

          2520

          2800

          3130

          3470

          4530

          5120

          5590

          5920

          6000

          6860

          7500

          8480

          Height of cylinder(H1)

          1010

          1022

          1355

          1723

          2017

          2310

          2650

          2922

          3415

          3790

          4120

          4300

          4830

          5350

          6170

          Height from the supporter to the cover of cylinder (H2)

          150

          215

          215

          245

          245

          245

          245

          400

          400

          400

          400

          500

          400

          400

          400

          Size of feed port(A)

          200

          200

          200

          250

          250

          300

          300

          500

          500

          500

          500

          500

          500

          500

          500

          Size of discharge hole (B)

          225

          225

          225

          291

          294

          294

          325

          390

          390

          390

          390

          390

          390

          390

          390

          Number of supporter and aperture (n-d)

          4-20

          4-20

          4-20

          4-23

          4-23

          4-23

          4-23

          4-25

          4-25

          4-25

          4-25

          4-25

          4-30

          4-30

          4-30

           

             With the unique patented structure of wide open door, this equipment has stable and reliable technology with multiple national patents. It has advantages of higher yield, high efficiency, durability, noiseless and low power consumption. It has leading position among the mixing equipment industry.

             The ZSH series mixing machine with numerous features with unequal double cantilevers, screw pitch and speed, as well as different pace of rotate and revolve, hydrojet and relative controlling system, make the mixing process with no dead point, dead angle, deposit and deviation. The deviation of relative degree of homogeneity of mixing in 10 minutes (coefficient of variation CV) is <1.5%.

             It has innovative structure with dissymmetric cantilever and double helix. The screw shaft is joined with driving head without supporter in the bottom. The revolving relies on the automatic alignment, causing no swing and low noise.

             The mixing has high speed and accuracy. The helix is located unequally with one short and one long. The longer one is installed leaning against the drill wall; while the short one is located in the center which expands the mixing coverage and overcome the weak point of central mixing space, leading the material inside the mixing machine in the movements of convection, cut and spread ooze in order to increase mixing efficiency.


          The newly developed heavy weight type is especially suited for mixing of bigger weight of powder.


          Major technical parameters and installation dimension (mm) for the wide open door double helix cone-shape mixer of ZSH-C

          Type

          ZSHS-0.3

          ZSHS-0.5

          ZSHS-1

          ZSHS-2

          ZSHS-3

          Total volume(m3)

          0.3

          0.5

          1

          2

          3

          Production capacity(t/h)

          0.3-1

          0.5-1.5

          2-2.5

          2.5-5

          4-7.5

          Total power(kw)

          2.57

          3.37

          4.55

          6.25

          9.00

          Rotate speed(r/min)

          118

          118

          51

          51

          51

          Revolve speed(r/min)

          2

          2

          2

          2

          2

          Loader factor

          0.6

          Particle size

          20-1000

          Mixing uniformity

          ≤1.5

          Net weight(kg)

          500

          600

          1200

          1500

          2100

          Overall dimensions(D×H

          936*2020

          1142*2375

          1610*2910

          1970*3500

          2210*3900

          Center distance of supporter (D1)

          856

          1065

          1535

          1890

          2130

          Total height(H)

          2020

          2375

          2910

          3500

          3900

          Height of cylinder(H1)

          1022

          1355

          1723

          2310

          2650

          Height from the supporter to the cover of cylinder (H2)

          215

          215

          245

          245

          245

          Size of feed port(A)

          200

          200

          250

          300

          300

          Size of discharge hole (B)

          225

          225

          294

          294

          294

          Number of supporter and aperture (n-d)

          4-20

          4-20

          4-23

          4-23

          4-23

             

           

            
          Major technical parameters and installation dimension (mm) for the wide open door double helix cone-shape mixer of ZSH-B

           

          Type

          ZSH
          -0.01

          ZSH
          -0.02

          ZSH
          -0.03

          ZSH
          -0.05

          ZSH
          -0.1

          ZSH
          -0.15

          ZSH
          -0.2

          ZSH
          -0.3

          ZSH
          -0.5

          ZSH
          -1

          ZSH
          -1.5

          ZSH
          -2

          ZSH
          -3

          Total volume(m3)

          0.01

          0.02

          0.03

          0.05

          0.1

          0.15

          0.2

          0.3

          0.5

          1

          1.5

          2

          3

          Production capacity(t/h)

          0.01
          -0.03

          0.02
          -0.03

          0.02
          -0.05

          0.03
          -0.1

          0.06
          -0.2

          0.15
          -0.5

          0.2
          -0.6

          0.3
          -0.1

          0.5
          --1.5

          2
          -2.5

          2
          -4.5

          2.5
          -5

          4
          -7.5

          Total power(kw)

          0.37

          0.37

          0.55

          0.75

          1.1

          1.5

          2.2

          2.2

          3

          4

          5.5

          5.5

          7.5

          Rotate speed(r/min)

          159

          130

          130

          130

          130

          183

          108

          118

          118

          51

          51

          51

          51

          Revolve speed(r/min)

          3

          3

          3

          3

          3

          3

          3.8

          3

          3

          3

          3

          3

          3

          Loader factor

          0.6

          Particle size

          20-1000

          Mixing uniformity

          Relative deviation (10min)≤1.5

          Net weight(kg)

          120

          120

          130

          150

          200

          230

          400

          500

          600

          1200

          1350

          1500

          2100

          Overall dimensions(D×H)

          420
          ×900

          457
          ×980

          475
          ×970

          550
          ×1100

          670
          ×1440

          780
          ×1700

          865
          ×1650

          936
          ×1960

          1142
          ×2320

          1610
          ×2740

          1700
          ×3100

          1970
          ×3380

          2210
          ×3740

          Center distance of supporter (D1)

          370

          410

          415

          490

          605

          715

          805

          856

          1065

          1535

          1670

          1890

          2130

          Total height(H)

          900

          980

          970

          1100

          1440

          1700

          1650

          1960

          2320

          2740

          3100

          3380

          3740

          Height of cylinder(H1)

          450

          490

          540

          660

          820

          930

          950

          1022

          1355

          1723

          2200

          2310

          2650

          Height from the supporter to the cover of cylinder (H2)

          100

          100

          100

          100

          140

          140

          145

          215

          215

          245

          245

          245

          245

          Size of feed port(A)

          65

          65

          65

          100

          120

          120

          150

          200

          200

          250

          300

          300

          300

          Size of discharge hole (B)

          100

          100

          100

          100

          120

          140

          200

          225

          225

          294

          294

          294

          325

          Number of supporter and aperture (n-d)

          4-12

          4-12

          4-12

          4-12

          4-14

          4-14

          4-20

          4-20

          4-20

          4-23

          4-23

          4-23

          4-23

           

          The jacket has such major functions as heating, drying and cooling.


          Heating :
          conduction oil, vapor, hot water and electrical heating
          Cooling

          water, refrigerating fluid and cool air

          Temperature controller :
          electric heating, safety valve, pressure gage, stop valve, oil pump (water pump).
           
           

             This machine is a piece of specialized mixing equipment applied by coating, printing ink, battery and other areas. In particular, unique technologies are adopted for those materials with high viscosity, high density and poor mobility. The scraper prevents the materials from sticking onto the cylinder wall and ensures a higher degree of uniformity for mixing.


              According to requirements of clients, we can also customize single or triple helix cone-shape mixing machine in order to solve the difficulty of mixing extreme light and fine material for our clients. Meanwhile, to the ordinary material, the speed and precision of mixing have been obviously promoted and the time of mixing has been reduced to save the energy, which is especially suitable for the mixing of big volume machine. We have received a favorable reception from the users.

              We can customize control cabinet for electronic equipment set with interlocking device of rotating and revolving to control the order of start and halt to protect the normal operation of mixing machine, in which case, customers can use it with more reassurance. If necessary, the user can order purchase and add extra payment. (electrical diagrams added)

              Welcome national designing institutes and relative companies for cooperation, design, promotion and introduction. Thank you!

           
           
            Shanghai Kairi Machinery Manufacture Co.,Ltd.
          Add: No.6-1103,Lane 938,Datong Road,Shanghai,China
              
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